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Motovated Design & Analysis Newsletter - November 2006


Hello again,

We hope you're all making the best of the fine weather. We've updated our website, please check it out!

In this issue we provide you our answers to the problems given in the previous newsletter. We hope you find these helpful in understanding some of the limitations and assumptions made when building an FEA model, and some hidden pitfalls, especially when using free, CAD embedded versions!

We also have some updates on the FX Bike project, and please check below as this month's word problem is quite a crack-up, literally!

Greg Morehouse
Managing Director

www.motov8d.co.nz

If you have any comments on the new website please feel free to email them.

All respondents will be entitled to a free half-hour consultation on any problem...

Tips and Tricks: designing sheet metal parts to reduce weight

Sheet metal parts may be shrewdly stiffened using pressed or formed features, without having to increase plate thickness.

Of particular importance to parts under bending or buckling loads, this effectively improves the section properties, namely the second moment of area, and can do wonders for the aesthetic appeal of a part.

Follow the links below for the answers and how to's of last issue's analysis problems.

Problem #1 Answers
Problem #2 Answers

Engineering Word Problem

A backhoe weighing 8 tons is on top of a flat-bed truck and heading east on Interstate 70 near Hays, Kansas. The extended shovel arm is made of hardened steel and the approaching overpass is made of commercial-grade concrete, reinforced with 1 ½ inch steel rebar spaced at 6 inch intervals in a crisscross pattern layered at 1 foot vertical spacing.

Solve: When the shovel arm hits the overpass, how fast do you have to be going to slice the bridge in half? (Assume no effect for headwind and no breaking by the driver...)

Extra credit: Solve for the time and distance required for the entire rig to come to a complete stop after hitting the overpass at the speed calculated above.

>>Click pictures to enlarge

Answer: For those of you with enough spare time to work it out - congratulations! The answer is an energy balance: the kinetic energy of the truck is converted into the work done to break the concrete and steel (and presumably bend the shovel arm), accompanied by loud crashing sounds. For those of you content to know it wasn't you who did something that stupid, and not worry about the numbers, our answer is: pretty fast!

Article of Interest - FX Adventure Bikes International Release (www.fxbikes.com)

For those of you following the FX Adventure ultra-lightweight motorcycle, you will be pleased to know that the first production bike was completed and made its debut at the World Mountain Biking round in Rotorua. Now it's off for show and tell in the States.

All of you interested in investing can contact Mike Hodgkinson at:

mh@fxbikes.com

Thanks again for your continued support. Please don't hesitate to contact us with any questions or comments. We are always keen to review any projects or designs we might be able to help you with. Our complimentary calendars for 2007 will be coming out soon, please pop us an email if you don't receive yours by the New Year.

Greg and the team at Motovated,

"Engineering Your Vision"